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BEM-TECBMW & MINI · SPECIALIST SERVICE
BEM-TEC

MotorCenter Espoonlahti
Sillankorva 15, 02300 Espoo

041 315 6696
Mon–Fri 8:00–16:00

Diagnostics

Why does the DPF clog again after replacement?

Replacing the particulate filter does not always remove the cause of clogging. An anonymised BMW diesel case revealed several faults affecting regeneration.

Illustrative image. Customer vehicle identifiers are not published.

This case concerns a BMW diesel examined at BEM-TEC. Vehicle identifiers have been removed and images are illustrative.

Replacing the DPF alone does not fix the cause

The particulate filter had already been replaced but clogged again. Diagnostics found a glow-system fault, an EGR malfunction and an air-mass measurement fault. These can affect whether the correct conditions for regeneration are met.

What should be checked before another regeneration?

  • engine management fault codes and stored operating conditions
  • glow system operation
  • EGR and air-mass measurement operation
  • exhaust back pressure and DPF loading data
  • engine temperatures and regeneration requirements

Why investigate first?

If the underlying fault remains, a new or cleaned DPF can load up again. We therefore investigate the cause before replacing parts or repeatedly forcing regeneration.

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